My photo gallery This is updated on a continual basis.
Please don't judge me for the jumbled manner in which these pics have been assembled. I am just getting them posted then later I will organize. The first 2 pics are my wife(priorities first). Then comes the car. :o) The engine info starts over here---------------------------------------------------------------------------------------------------------------------------------->
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We are just adorable aren't we?
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Hey Babe!!
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This is the 2.3L disassembled block, pistons & crankshaft Just got them back from the machine shop.
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I was able to reuse the original pistons. They look great and are the original Ford with standard bore.
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The OEM rodbolts were upgraded to ARP. The rods were then recondition/resized.
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If you look close you can see the top ring placed in the cylinder for sizing.
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This is the ring end gap. Totalseal's spec is a maximum of .022in.
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Even though my bore is standard at 3.780, the ring gap showed a little large at .026in. A talk with Totalseal's techs eased concern when we agreed the slightly larger ring gap is fine if not better for a high boost turbo application.
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At this point the cylinder head is untouched by me. Only things done to it thus far are magnaflux to reveal any cracks and...........
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.......the very first attempt at porting. This was done before I got the head. Its a good starting point. (Thanks Mark)
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There is a pretty noticeable lip just above the intake valve. Common sense says its pretty restrictive. This ended up being a pretty wasted step since I ended up getting the head cut for the big valve. Oh well, live and learn.
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Intake port. About 80% complete.
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Exhaust port 80% complete.
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Here is the head after about 8 hours of porting & polishing.
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Combustion chamber 90% complete.
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After recommendation from fellow 2.3 enthusiasts, I opened up the combustion chamber by "laying back" The wall adjacent to the exhaust valve.
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Intake bowl
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Exhaust bowl
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Oh my achin eyeball. Do NOT do any porting unless you have a good quality pair of safety goggles. Regular safety glasses won't work. Ask my eye doctor and me how I know. hahaha, what a gross picture.
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The upper intake is not hogged out like alot of 2.3's. I just smoothed out some of the rough spots. There were some pretty nasty spots of casting flash.
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On the other side there were some huge bumps created by the mounting holes for the throttle linkage. Its flat now.
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The fitting on the underside of the upper intake to the pcv had to be ground down as well. It protruded about 1/4 inch into the intake.
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The stock E6 exhaust manifold is port matched to the turbo flange gasket. I smoothed out as far into the manifold as I could reach with my die grinder and a 6" extension.
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There has been so much debate out there among 2.3 enthusiasts about headers vs. ported manifolds. I have elected to stay with the ported manifold until someone can prove a header is best. Besides, the manifold is free unlike the tab for a header.
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I took as much off as I dared on the corners to cylinders 3 & 4. Smoothing out flow to the turbo.
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Ported E6.
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Here is a mostly assembled beauty. Isn't she cute? I ended up incorporating ford blue into the engine/compartment because of the blue v/c gasket. It looks good and will be easier than hiding the gasket.
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The right side of the engine. I didn't notice until the picture was taken that I don't like how the exhaust manifold looked.
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Here it is with everything reassembled. The only 2 things left to do before the motor goes in are clutch and a special order turbo gasket. Don't worry, the red distributor cap will get traded out for a grey one. Gotta keep with the color scheme.
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I ended up painting the exhaust manifold and turbo an ultra hight temp jet black. I think it turned out pretty good. Also notice the blue I chose for the coolant plumbing. I think it turned out good.
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